Joint Design of Communication and Computing for Digital-Twin-Enabled Aircraft Final Assembly

Aircraft final assembly line (AFAL) is a typical complex manufacturing system with multiple installation and test processes operating simultaneously at each workstation. Lots of robots and sensors are connected and operated for heterogeneous processes by sharing limited communication and computing resources. How to manage devices and resources in a coordinated and efficient way is thus very challenging. Digital twin (DT) is a powerful technology for multiple objects management in the complex assembly system. It enables us to coordinate various devices and allocate communication and computing resources at workstations. In this article, two main processes, i.e., vision-assisted installation and flight control system test, are considered in the AFAL. We introduce a DT-enabled AFAL system and propose a DT-assisted heterogeneous processes coordinated (DT-HPC) framework to coordinate various devices and resources at each workstation. The wirelessly connected robots and sensors are applied for perception and information fusion. In order to minimize the total energy consumption and computing resources of all the wireless devices, joint design of the wireless channel allocation, transmission power, and computing resource allocation are proposed to satisfy the diverse Quality-of-Service (QoS) requirements. First, we propose a priority-aware channel assignment (PACA) algorithm to allocate channels for sensors and robots. Then, the optimal computing resource allocation strategy for two processes is derived while guaranteeing the processing latency requirements. Next, we derive the minimum transmission power of wireless sensors to guarantee the monitoring accuracy and calculate the transmission power of robots to obtain the satisfied transmission rate. Finally, we apply the DT-HPC framework in the DT-enabled AFAL system. The simulation results prove that our proposed algorithms can save energy while guaranteeing different QoS requirements.