Corrosion Protection Mechanism Study of Nitrite-Modified CaAl-LDH in Epoxy Coatings

In this work, nitrite and molybdate-modified CaAl layered double hydroxide(CaAl-LDH) was first synthesized, and the corrosion protection mechanism of CaAl-LDH intercalated with nitrites in epoxy coatings was investigated. Scanning electronic microscopy (SEM) and the energy dispersive spectroscopy (EDS) was used to characterize the morphology and element composition of the synthesized powder. Fourier transform infrared spectroscopy (FTIR) was used to characterize the information of chemical composition, and X-ray diffraction (XRD) was used to analyze the structure. The SEM and XRD results indicated that the LDH structure was destroyed in the molybdate modification process, and CaMoO4 precipitates were formed. Therefore, molybdates cannot be used to be loaded in CaAl-LDH interlayer space for synthesis of an active corrosion inhibition container. The nitrite release curve and the chloride concentration decreasing curve were measured to study the anion-exchange reaction by UV-Vis spectroscopy and a home-made Ag/AgCl probe, respectively. The corrosion protection effect of the CaAl-LDH loaded with nitrites towards the carbon steel was evaluated in 0.02 M NaCl solution by electrochemical impedance spectroscopy (EIS). Then the powder was added in the epoxy coating with 2% addition (weight vs. epoxy resin). The coating morphology and roughness were evaluated by SEM and laser microscopy, and the corrosion protection effect was investigated by EIS in an immersion period of 21 d. The fitted coating resistance of the sample with 2% LDH intercalated with nitrites was one order of magnitude higher than that with 2% LDH, and the latter one was two orders of magnitude higher than the blank sample. Local electrochemical impedance spectra (LEIS) was used to characterize the corrosion development process in micro-corrosion sites. The corrosion product of the scratched area after salt spray exposure was analyzed by EDS and Raman spectroscopy. The corrosion protection mechanism of the CaAl-LDH loaded with nitrites was proposed based on the above experimental results.