Maximizing hydrogen utilization efficiency in tandem hydrogenation of nitroarenes with ammonia borane

Tandem catalysis involving simultaneous dihydrogen generation from a hydrogen carrier and substrate reduction on a heterogeneous catalyst provides unique opportunities for green chemistry synthesis under mild reaction conditions. However, in traditional batch conditions for nitro reductions, excess hydrogen is often necessary to achieve full conversion and thermal management on scale-up is a safety issue due to large heats of reaction and adiabatic temperature rise. Herein, we report a continuous-flow strategy to maximize hydrogen utilization efficiency (HUE) and improve reaction safety in tandem nitro-reduction reactions, using stoichiometric amounts of ammonia borane (AB) in methanol as the hydrogen source with Pd/C catalyst. This strategy provides a full conversion of nitrobenzene to highly pure aniline in 15 s, with only air cooling needed. In comparison, a batch reaction with stoichiometric AB only reaches a 42% yield of aniline over Pd/C after 30 min. The space-time yield of aniline in a flow system (92.07 g L-1 min(-1)) is substantially higher than that in a batch reaction (0.13 g L-1 min(-1)). The tandem reaction set in a flow configuration was simulated with commercial software (Aspen Plus v8.8) enabling scale-up, safe operation, and optimization of energy use. Our tandem flow system with a full HUE, good thermal management, and excellent catalytic efficiency provides a practical way for the green chemistry synthesis of anilines.