Numerical Study on the Heating Effect of a Spring-Loaded Actuator-Part I: Temperature and Humidity Distribution Characteristics

Inappropriate distributions of temperature and humidity will cause the failure of the spring-loaded actuators. Therefore, it is essential to understand the temperature and humidity distribution characteristics in typical spring-loaded actuators, to guarantee the safe operation of the spring-loaded actuators. In this work, a numerical simulation study on the temperature and humidity distribution characteristics in a spring-loaded actuator was conducted. The influence laws of ambient temperature, heater power, and heater size on the temperature and humidity distributions inside the spring-loaded actuator were analyzed. The practical empirical correlations for the spring-loaded actuators were fitted. The results show that the air temperature around and directly above the heater is the highest and the corresponding relative humidity is the lowest. Then, the air temperature gradually decreases, and the relative humidity increases with the lateral flow of air. When the ambient temperature increases from 233.15 K (-40 & DEG;C) to 313.15 K (40 & DEG;C), the minimum temperature inside the actuator is increased by 34%, the maximum humidity first increases and then decreases, and the maximum temperature on the heater surface is increased by 30%. When the heating power increases from 10 W to 150 W at ambient temperatures of 273.15 K and 298.15 K, the minimum temperature inside the actuator is increased by 3.40% and 3.61%, the maximum humidity is decreased by 51.97% and 58.63%, and the maximum temperature on the heater surface is increased by 30.33% and 33.25%, respectively. The influence of heater length, width, and height on the minimum temperature and maximum relative humidity inside the spring-loaded actuator is relatively small. Within the study range, the increase in heater length, width, and height makes the maximum temperature on the heater surface decrease by 9.15%, 7.59%, 4.63% at ambient temperatures of 273.15 K, and 10.74%, 9.01%, 4.73% at ambient temperature of 298.15 K, respectively. The results may provide a reference for predicting temperature and humidity distributions inside general spring-loaded actuators and provide a calculation basis for the design of their heaters.