Effective treatment of petroleum oil-contaminated wastewater using activated sludge modified with magnetite/silicon nanocomposite.

The study aimed to optimize the treatment of oil refinery-contaminated wastewater through modification of the well-established activated sludge process with new nanocomposite (NC) materials to produce high-quality treated effluents for potential reuse. Refinery wastewater samples were collected from one of the major oil refineries, Alexandria, Egypt, where the operation, performance, and efficiency of the current activated sludge (AS) unit were evaluated for 6 consecutive months. Two AS bench scale PVC basins were constructed. Magnetite nanoparticles (Fe3O4 NPs) and magnetite silica (Fe3O4/silica) nanocomposite (NC) were prepared and characterized. Bioremediation trials were carried out in a sequential batch mode using Fe3O4/silica NC-modified AS and control (unmodified AS). The proposed treatment produced high-quality effluents in a very short time (2 h) despite the very high initial pollutant concentration accompanied with a reduction in the produced sludge. The highest removal of TSS, TDS, BOD, COD, and OG from raw industrial wastewater recorded 78.33, 3.6, 87.65, 85.17, and 92.92% compared to 55.3, 12.6, 50.0, 40.22, and 56.84%, respectively, achieved by the unmodified AS unit. The results confirmed that integration of the AS treatment with nanomaterial composite is highly effective, promising, and economic for the treatment of highly toxic and complicated industrial wastewater such as petroleum refinery effluents.