Transformation kinetics for low temperature post-deposition crystallization of TiO2 thin films prepared via atomic layer deposition from TDMAT and water

Background: We report on the fundamental crystallization kinetics of atomic layer deposited (ALD) TiO2 thin films undergoing a post-deposition anneal (PDA) at low temperatures to probe differences in the as-deposited film microstructure. Methods: The system of study is ALD TiO2 thin films prepared from tetrakis(dimethylamino)titanium(IV) (TDMAT) and water at 120 °C, 140 °C and 160 °C followed by ex situ low temperature annealing at temperatures ranging from 140 °C to 220 °C. All as-deposited TiO2 thin films are amorphous by X-ray diffraction (XRD). Post-deposition annealing (PDA) produces large grain anatase crystals, confirmed by XRD and top-view scanning electron microscopy (SEM). A detailed SEM study is performed to quantify the nucleation and growth kinetics by fitting microstructural data to the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a time-temperature-transformation (TTT) diagram is constructed to summarize the differences in crystallization behavior at different ALD deposition temperatures. Results and Conclusions: Fitting microstructural data to the JMAK equation reveals an Avrami exponent close to 3 with continuous nucleation, suggesting two-dimensional, plate-like crystal growth. Applying an Arrhenius relationship to the phase transformation data, the combined activation energy for nucleation and growth is found to be 1.40–1.58 eV atom-1. Nucleation rates are determined, and an Arrhenius relationship is used to calculate the critical Gibbs free energy for nucleation (~1.3-1.4 eV atom-1). As such, nucleation is the rate-limiting step for the amorphous to anatase phase transformation. ALD growth temperature is found to dictate film microstructure with lower deposition temperatures reducing the nucleation rate and leading to larger grain sizes irrespective of PDA conditions. The nucleation rate pre-exponential frequency factor increases with increasing deposition temperature, thereby increasing the likelihood for nucleation. Interestingly, it is this difference in the vibrational modes of the amorphous structure, as indicated by the variation in the nucleation rate pre-exponential frequency factor, that alters the phase transformation rates and not a change in the activation energies for the transformation.