Developing Pt-M/C catalyst (M=Pb, Cu) for efficient catalytic wet air oxidation of phenol wastewater under mild conditions

Catalytic wet air oxidation (CWAO) is a promising process for degrading phenol in wastewater to CO2 and H2O. To achieve an active and stable Pt catalyst working at lower temperature, efficient catalysts are here developed by building a Pt-M (M=Pb, Cu) alloy structure where Pt is mainly in the form of Pt0 while M is mainly in the form of M2+. Firstly, carbon supported Pt-Pb/XC-72R and Pt-Pb/EC-300 catalysts are prepared for CWAO of phenol wastewater. It is found that Pt-Pb/XC-72R is highly active and stable for CWAO of phenol even at 100 degrees C. The initial TOC conversion is 91.1% and can be maintained higher than 75% in five consecutive cycles. Contrarily, PtPb/EC-300 rapidly deactivates and TOC conversion decreased from 91.2% to 47.1% after five cycles. The characterization results indicate that two Pt-Pb alloy catalysts contained comparably high Pt0 concentration, which is responsible for the high activity. However, the Pb2+ concentration of Pt-Pb/XC-72R is much higher than that of Pt-Pb/EC-300, and higher Pb2+ concentration favors surface oxidation and keeps Pt0 from being oxidized during CWAO process, thus enhancing stability. For Pt-Pb/EC-300, both Pt0 and Pb0 are oxidized during the reaction, resulting in deactivation. To avoid using Pb in environmental considerations, the Pt-Pb is then replaced by Pt-Cu nanoparticles, where high catalytic activity and stability are maintained. More importantly, increasing Cu2+ can further enhance the catalytic performance. Tuning the second metal chemical state of Pt-based bimetallic alloy can be an effective approach to develop new catalysts for CWAO technology.