Development and Applications of 3D Printing-Processed Auxetic Structures for High-Velocity Impact Protection: A Review

Auxetic structures (AXSs) are a novel class of materials with unique mechanical deformation behavior associated with negative Poisson ratio. The combination of AXS configurations with various types of materials has unveiled a wide field of applications, including military high-velocity protection against explosions and ballistic projectiles. However, the characteristic geometric re-entrant model of AXSs imposes limitations and difficulties when using conventional manufacturing methods to assemble the structure lattice. Additive manufacturing (AM) has recently been explored as a more efficient and cost-effective method to fabricate AXSs, regardless of the type of material. This review paper focuses on the development and applications of AM processed AXSs. The review highlights the significance and great potential for this class of materials that can be produced relatively fast and at a low cost. The advantages of AXS/AM are expected to extend to important industrial sectors, particularly for military ballistic armor, where the feasibility for products with improved properties is critical. The use of AM offers a viable solution to overcome the difficulties associated with the conventional manufacturing methods, and thus offers greater design flexibility, cost efficiency, and reduced material waste. This review paper aims to contribute to the understanding of the current state-of-the-art and future research prospects for the production and applications of AXS/AM.