Evaluating the effect of solid lubricant inclusion on the friction and wear properties of Laser Sintered Polyamide-12 components

The processing of Polyamide-12 (PA12) by Laser Sintering is one of the most well-established Additive Manufacturing (AM) processes for producing functional components for end-use applications. However, its further adoption within industry remains hindered by an incomplete understanding of resultant part quality and the impact this has on component wear. The scope of this research was to investigate the dry sliding behaviour of Laser Sintered Polyamide-12, as well as evaluate whether the inclusion of solid lubricant fillers effect the friction and wear properties of parts produced. Polytetrafluoroethylene (PTFE), Graphite and Molybdenum disulphide (MoS2) were added to Polyamide-12 powder in 1 : 100 mass ratios, respectively, to create three different polymeric composites. Mechanical blending and Laser Sintering then ensued; the latter was performed using identical processing parameters throughout. Tribological performance was evaluated by ball-on-flat uni-directional wear testing. Tensile testing was also carried out to help elucidate what wear mechanisms were active during sliding, as well as identify whether solid lubricant inclusion impacted mechanical performance. Results showed that in all instances solid lubricant inclusion significantly influenced the friction and wear properties of resultant composites, without compromising their mechanical performance when compared with neat-PA12. More specifically, it was demonstrated that the individual additions of PTFE and MoS2 could reduce the coefficient of friction and specific wear rate of Laser Sintered PA12 components by as much as 50% and 78%, respectively.