Notch Fatigue Life Prediction Model Considering Stress Gradient Influence Depth and Weight Function

Notch characteristics significantly affect the fatigue performance of engineered components, for which the stress gradient effect is worth careful consideration. The traditional stress gradient analysis method based on the Coffin-Manson equation does not take into account the stress gradient influence range regarding the definition of the stress gradient correction factor, nor the high-stress gradient region, which has a greater influence on fatigue life. To address the aforementioned problems, a new notch fatigue life model is proposed in this paper. First, the stress-strain field at the root of the notch is analyzed to define the depth of stress gradient influence, following which the influence of the low-stress gradient region is reduced by a weighting function in the calculation of the stress gradient correction factor. Finally, to validate the method, three sets of experimental data, including TC4, GH4169, and EN8B, were used and compared with three other models. The results demonstrate that the predicted lifetimes of the new model are all within a 2-fold dispersion band, and the prediction ability is better than that of the other three models.