Temperature and Die Angular Effect on Tensile Strength, Hardness, Extrusion Load and Flow Stress in Aluminum 6063 Processed by Equal Channel Angular Extrusion Method

Developing aluminum with good mechanical properties like hardness, tensile strength, and normal flow stress, Equal Channel Angular Extrusion (ECAE) method has been suggested as a suitable metal forming process. The load applied and extrusion temperature normally infl uences the flow stress behavior in extruded products and de-termine their mechanical properties. Consequently, how these factors aff ect mechanical behavior and flow stress of Al 6063 processed by ECAE was examined in this study. Extrusion temperatures were 350 degrees C, 425 degrees C, and 500 degrees C with die angles of 130 degrees, 140 degrees, and 150 degrees. 5 mm/s of ram speed was applied. Each extrudate's tensile strength and hardness were measured using a Universal Testing Machine and a Rockwell hardness tester. Samples with equal dimensions and properties were also modeled using the Qform software at the extended die angle and temperature for proper analysis of flow stress in the extrudates. According to experimental results, the temperature had a greater eff ect on the tensile strength and hardness of the billet than the die angle. The extrudates' grains also became finer as the billet temperature rose. Simulation fi ndings showed that higher billet temperature led to a decrease in the extrudates' flow stress. The simulation also demonstrated that billet temperature had a greater impact on extrusion load than die angle, with a maximum extrusion load of 5.5 MN being attained at 350 degrees C.