Study on the Effect of Pulse Waveform Parameters on Droplet Transition, Dynamic Behavior of Weld Pool, and Weld Microstructure in P-GMAW

The heating and impact of arc and droplet acting on the weld pool lead to the transfer of mass, heat, and momentum, which affects the dynamic behavior of the weld pool and the microstructure in the P-GMAW process. In this paper, an image processing program is used to extract the dynamic behavior characteristics of the droplet transition and the weld pool in high-speed photography. The influence of the current waveform on the arc pressure and the impact of the droplet is quantitatively analyzed with different parameters. The dynamic behavior of the weld pool and the microstructure under different current waveform conditions are further studied. The internal relation of current waveform parameters to weld pool behavior and weld microstructure was expounded. The results show that the droplet impact is positively correlated with the pulse peak current. The rectangular wave pulse has a more significant droplet impact than the exponential wave with the same waveform parameters. The impact of droplet transition on the weld pool enhances the convective intensity of the weld pool. It slows down the cooling rate of the solidified weld microstructure below the tail of the weld pool, increasing the grain size of the weld microstructure.