Energy Absorption of Square Tubes Filled by Modularized Honeycombs with Multiple Gradients

The Uniform Honeycomb-filled Tube (UHT) is one of the composite structures that has shown huge potential in absorbing energy. In this paper, Uniform Honeycomb (UH) filler is replaced by an enhanced Modularized Honeycomb (MH). The biggest advantage of MH is that it can significantly enhance energy absorption without adding weight compared with its uniform counterpart. Finite element models are created, and then validated by theoretical models. The energy absorption of the Modularized Honeycomb-filled Tube (MHT) is compared with that of the empty tube and UHT. The results show that the MHT is superior to them in Specific Energy Absorption (SEA). It is also found that the tube can help the MH improve its deformation stability, which is the key of the MHT's excellent energy absorption capacity. Then, effects of design parameters on the SEA of the MHT are investigated and discussed. The results show that the MH with a large graded coefficient is good for enhancing the SEA of the MHT. However, the SEA also relies on the match between the honeycomb filler and tube walls. The work could inspire designs of modularized filler with various types of cells and benefit the development of advanced energy absorbers with lighter weight and more excellent energy absorption capacity.