The Effects of gamma-Radiation on the Physical and Electrical Properties of Silicone Encapsulation for Electronic Power Conditioners

Since the electronic power conditioner (EPC) is a crucial part of a space traveling-wave tube amplifier (STWTA), its reliability issue must be considered. The most effective way to prevent insulation breakdown is potting. Silicone elastomers are commonly used as an encapsulant for the EPC because of their good physical and electrical properties. The properties of the encapsulant and the interfaces change under the influence of gamma-radiation, which may result in the failure of the potted modules. In this work, a comprehensive evaluation methodology is proposed for silicone-based potted modules, where besides physical and electrical properties, the effect of gamma-radiation on the encapsulated interface is also considered. The results show that with the increase of the irradiation dose, the crosslinking density, hardness, elastic modulus, volume resistivity, dielectric constant, and storage modulus are increased by 301.6%, 76.3%, 289.7%, 396.1%, 5.0%, and 589.8%, respectively. In contrast, the elongation at break and dielectric loss factor are decreased by 83.8% and 57.8%. In addition, the tensile strength and breakdown strength first increase and then decrease, while the coefficient of thermal expansion of the interface shows the opposite trend. Since the interface bonding state does not change and the electric field strength of the tip decreases slightly with an increasing dielectric constant, the average value of the partial discharge inception voltage increased slightly.