Finite element analysis of biplanar customized reconstruction plates for lateral and central segmental defects of mandible

The purpose of this study is to compare biplanar custom mandibular reconstruction plates with locking reconstruction plates in bridging central and lateral mandibular segmental defects by using the finite element method. Central and two different types of lateral segmental defects were created on mandibular model that was generated from computed tomography of a male patient. Segmental defects were fixed with conventional locking reconstruction plates and two different custom designed plates with caudobuccal and dorsobuccal cover. Stress formation on hardware and screws, strain on bone under masticatory simulation were evaluated with a finite element model. The stress values on plate and screws were higher in conventional reconstruction plate than custom plates. Simulations of central segmental defect revealed maximum von Mises stresses of 643.62 MPa and 101.83 MPa in conventional reconstruction plate and biplanar plate, respectively. Biplanar plates revealed slightly higher von Mises stresses than extended surfaced biplanar plates. The screws close to resection area were exposed to higher stress than farther screws for whole groups. In conventional reconstruction plate, the maximum von Mises stress values of fixation screws were 268.66 MPa and 95 MPa for central segmental defect and lateral segmental defect, respectively. The study reveals that the biplanar custom reconstruction plates had a favourable effect on stress distribution and can enhance function and aesthetics as supporting mandible and flaps from two different planes.