Fundamental insights on ductile to brittle transition phenomenon in ferritic steel

Ductile to brittle transition (DBT) is a well-known phenomenon responsible for deteriorating the low temperature fracture toughness of ferritic steels. It is unambiguous to state that the transition phenomenon is a direct consequence of the strong temperature and strain rate sensitivity of flow stress, which in turn is regulated by the thermally activated motion of screw dislocation at the atomic scale. Due to very high Peierls stress, screw dislocation motion is accompanied by the nucleation and propagation of kink-pairs along the dislocation line. Thus, the activation energy required for kink-pair nucleation is an essential ingredient for correctly predicting the flow stress sensitivity and hence the ductile to brittle transition temperature (DBTT) of ferritic steel. However, experimental determination of kink-pair activation energy is rather tedious and there exists a strong discrepancy between atomistic simulation results (using Density Functional Theory and empirical potentials). Therefore, the present review is aimed at understanding the mechanism of screw dislocation motion in BCC Fe lattice and comparing the results obtained for kink-pair activation energy through experiments and simulations. The effect of different alloying elements on the overall flow stress sensitivity of Fe is also discussed with reference to the interaction of screw dislocation with solute atoms or clusters. Finally, the importance of screw dislocation on predicting the DBTT is explored to identify the present knowledge gaps and the future research directions.