Selection and Optimization Mechanism of the Lower Return Roadway Layout in the near Residual Coal Pillar Area

Background: To optimize the layout position of the residual coal pillar return roadway when mining a close coal seam group and to clarify the optimization mechanism, a roadway optimization layout analysis was conducted on the Tashan coal mine. Methods: Surface displacement monitoring was conducted using field tests, and the main stress magnitude, plastic zone morphology, deformation variables, and connectivity between the plastic zone of the roadway and the plastic zone of the residual coal pillar were analyzed at different locations with the help of FLAC3D numerical simulation software. Results: It was found that, in the process of close coal seam group mining, the residual coal pillar of the overlying coal seam seriously affects the stress state and plastic zone distribution of the lower coal seam roadway. The roadway is arranged in a position that is relatively far away from the residual coal pillar, which could reduce the stress influence of the residual coal pillar on the roadway and guarantee the stability of the roadway. Conclusion: Since the Tashan Mine uses the top release method for mining, the stability of the roadway can be better ensured by placing the roadway in the middle and lower regions of the coal seam and using the layout method to retain small coal pillars.