A model for proppant dynamics in a perforated wellbore

This paper presents a model to simulate behavior of particle-laden slurry in a horizontal perforated wellbore with the goal of quantifying fluid and particle distribution between the perforations. There are two primary phenomena that influence the result. The first one is the non-uniform particle distribution within the wellbore's cross-section and how it changes along the flow. The second phenomenon is related to the ability of particles to turn from the wellbore to a perforation. Consequently, the paper considers both of these phenomena independently at first, and then they are combined to address the whole problem of flow in a perforated wellbore. A mathematical model for calculating the particle and velocity profiles within the wellbore is developed. The model is calibrated against available laboratory data for various flow velocities, particle diameters, pipe diameters, and particle volume fractions. It predicts a steady-state solution for the particle and velocity profiles, as well as it captures the transition in time from a given state to the steady-state solution. The key dimensionless parameter that quantifies the latter solution is identified and is called dimensionless gravity. When it is small, the particles are fully suspended and the solution is uniform. At the same time, when the aforementioned parameter is large, then the solution is strongly non-uniform and resembles a flowing bed state. A mathematical model for the problem of particle turning is developed and is calibrated against available experimental and computational data. The key parameter affecting the result is called turning efficiency. When the efficiency is close to one, then most of the particles that follow the fluid streamlines going into the perforation are able enter the hole. At the same time, zero efficiency corresponds to the case of no particles entering the perforation. Solutions for the both sub-problems are combined to develop a model for the perforated wellbore. Results are compared (not calibrated) to a series of laboratory and field scale experiments for perforated wellbores. Comparison with the available computational results is presented as well. In addition, the comparison is presented in view of the parametric space defined by the dimensionless gravity and turning efficiency. Such a description allows to explain seemingly contradictory results observed in different tests and also allows to highlight parameters for which perforation orientation plays a significant role.