The Structure and Mechanical Properties of Ti/TiAl 3 Microlayer Materials Produced by Rolling at Various Temperatures

Three Ti/TiAl 3 microlayer titanium materials, produced by the sintering and rolling of alternating titanium and aluminum ribbons of different thickness at 600, 700, and 770°C, were developed and studied. To prevent oxidation in the sintering and hot rolling processes, an argon-arc-welded stainless-steel container containing a layered workpiece was used for all materials. After hot rolling (one pass), cold rolling was performed to strengthen the titanium bearing layers and reduce the shear strength of the intermetallic layer resulting from the reaction of titanium with aluminum in sintering. The initial thickness of the titanium and aluminum layers was 220 and 50 μm in one case and 100 and 10 μm in the other. Sections and fatigue fractures of the materials were analyzed using photos taken with a scanning electron microscope. The thicknesses of the titanium layers varied from 15 to 28 μm and that of the intermetallic layers from 10 to 22 μm. Fatigue fracture of structural elements in the materials was examined. The intermetallic layer failed by shear in the middle of its thickness. The fractured surface of the samples had steps of approximately the same length and depth. The intermetallic particles were both of equilibrium shape with an average diameter of 2–3 μm and of lamellar shape with a thickness of 0.5–1 μm and a length of 3–5 μm. Testing of the samples with a thickness of 0.25 to 0.5 mm by three-point bending under static load at room temperature revealed that their elastic limit reached 710 MPa and total strain-to-failure was 2.7%. The loading curve showed monotonic increase in the load of the samples to the maximum value and then stepwise decrease and increase in the load associated with subsequent failure of the bearing titanium layers and shear of the intermetallic layers around the failed bearing layers. This resulted in a substantial area under the loading curve, corresponding to the fracture energy of the material.