A Multi-Point Contact Model Considering Rough Surface for Linear Ultrasonic Motors: Validation and Simulation

The performance and wear life of linear ultrasonic motors are directly determined by the stator-mover frictional contact behaviors. A complete contact model is important to clearly understand the stator-mover contact mechanism and accurately estimate the motor performance. In this paper, a multi-point frictional contact model considering the roughness of contact interfaces is presented based on a finite model of the stator and an analytical model of the mover. The static/dynamic contact behaviors and output performance of the motor can be simulated efficiently. A quantitative measuring methodology for the dynamic contact forces between the stator and mover is developed. The effectiveness of the contact model for simulating the stator-mover contact forces is first evaluated by experiment. Based on the developed model, several dynamic characteristics of a linear ultrasonic motor are discussed: (a) the static force transferred between contact interfaces under pre-pressure; (b) the transient forces and energy exchange between contact interfaces; (c) the steady-state output performance of motor under different electric excitation parameters; (d) the effects of micro-topography parameters on the output performance of the motor and the force transmission of the contact interface.