Effects of different temperatures and loads on the tribological behavior of foamed iron-reinforced SiCp/A359 composites

Purpose To improve the high-temperature wear properties of the SiCp/A359 composite, foamed iron-reinforced SiCp/A359 composite (A359-SiCp/Fe) is prepared. The purpose of this study is to investigate the tribological behavior and mechanism of the A359-SiCp/Fe composites at different temperatures (100-500 degrees C) and loads (7 N, 10 N and 12 N). Design/methodology/approach The A359-SiCp/Fe composite was fabricated by vacuum-assisted infiltration. The dry sliding tribological behaviors of A359-SiCp/Fe composite were investigated using the ball-on-disc-type tribometer. The worn surface and wear morphology of the longitudinal section were examined using field emission scanning electron microscopy and metallographic microscope. Findings The critical transition temperature for severe wear in A359-SiCp/Fe composite was 50-100 degrees C higher than in SiCp/A359 composite. Foamed iron prevents exfoliation cracks from penetrating deeper into the matrix. The friction coefficient stability of the A359-SiCp/Fe composite was higher than the unreinforced composite at elevated temperatures. With the increase in temperature, the friction-affected layer was severely worn, and the wear mechanism transferred from abrasion and delamination to oxidation and plastic flow, respectively. Originality/value The preparation procedure for aluminum matrix composites reinforced with foamed metal has been less reported, and the research on the tribological behavior and mechanism of A359-SiCp/Fe composite at various temperatures is insufficient. The foamed iron structure considerably enhances the wear properties of SiCp/A359 composite in elevated temperature conditions.