Achieving exceptional strength-ductility synergy in a complex-concentrated alloy via architected heterogeneous grains and nano-sized precipitates

The development of alloys with excellent strength-ductility synergy is a long-lasting research theme for material scientists, which also holds true for the newly emerged complex-concentrated alloys (CCAs). Here, a heterogeneously-grained microstructure consisting of recrystallized ultrafine and fine grains containing dense nano-sized L12 precipitates, which provides synergic strengthening effects, was intentionally introduced into a Co-free CCA through appropriate thermomechanical processing strategy. This CCA exhibits an ultra-high yield strength of 1.5 GPa, a tensile strength of 1.8 GPa and a remarkable uniform elongation of 18.2% at room temperature. During deformation, dislocation-slip is prevalent in fine grains while stacking faults and nano-twins are activated in ultrafine grains. In particular, strain partition takes place and hetero-deformation-induced (HDI) stress is accumulated via pile-ups of massive dislocations at grain boundaries and domain boundaries between fine grain domains and ultrafine grain domains during straining, resulting in significant HDI hardening. This HDI hardening along with the interaction between multiple deformation modes offers the outstanding strain-hardening ability, delaying the onset of necking and hence enabling high strength and good ductility of alloy. Our results indicate that coupling nanoprecipitates with the fully recrystallized heterogeneous grains is an effective strategy to achieve CCAs with advanced strength-ductility balance.