Broadband electromagnetic shielding performance of carbon nanotube-carbon fibre/silicon carbide cross-scale laminated composites

A carbon nanotube-carbon fibre/silicon carbide (CNT-CF/SiC) laminated composite, with a density of 1.61 g/cm3, thickness of 2.7–3.0 mm and conductivity of 6.10 S/cm, was prepared by densifying a single layer with boron-modified phenolic resin and then welding it with resin-derived carbon layer by layer. This laminated composite was alternately composed of a relatively dense CNT buckypaper/SiC composite layer and a relatively porous three-dimensional needled CF felt/SiC composite layer. The CF felt with a laminated constructure produced a laminated substructure nested within the layers. Expanded graphite with laminated structures produced laminated substructures nested within the interfaces. The average total shielding efficiency values of the composites with 5 layers (CNT-CF/SiC-5), 4 layers and a CNT buckypaper/SiC composite layer on the top surface, and 4 layers and a CF felt/SiC composite layer on the top surface were 45.14, 37.70 and 38.85 dB, respectively, throughout the X-band and were 52.31, 45.56 and 43.54 dB, respectively, throughout the Ku-band. The transmission coefficient of CNT-CF/SiC-5 was as low as 10−5−10−6 orders of magnitude over the entire frequency range of 8.2–18 GHz except for very few frequency points. The optimal number of layers for this multilevel and multiscale laminated composite is believed to be 5.