Application of the QbD Approach in the Development of a Liposomal Formulation with EGCG

Purpose The aim of this study was to develop liposomes loaded with (-)- epigallocatechin gallate (EGCG) by using the Quality by Design (QbD) approach. Methods The risk assessment tools (Ishikawa diagram and Risk Estimation Matrix) highlighted three formulation factors, namely phospholipid concentration, phospholipid to cholesterol molar ratio and EGCG concentration that are likely to influence the critical quality attributes (CQAs) of the EGCG containing liposomes and thus were studied through a D-optimal experimental design. Results The results revealed that all three formulation factors presented a great influence on liposomes CQAs. High concentrations of EGCG and cholesterol were observed to increase the encapsulation of EGCG into liposomes at low values of the phospholipid concentration. On the other hand, high concentrations of EGCG increased liposomal size and zeta potential values. The optimal formulation featured an entrapped drug concentration of 221.9 µg/ml, corresponding to an encapsulation efficiency of 69.2%, while the liposomal size was 175.2 nm. The release profile illustrated a prolonged release of EGCG from the optimal formulation on a period of 72 h, with a total percentage released of 56%. The in vitro studies performed on dental follicle (DF) mesenchymal stem cells and periodontal ligament (PDL) mesenchymal stem cells showed that EGCG exert its antioxidant effect on DF but not on PDL. Conclusion The application of the QbD concept in the development of EGCG loaded liposomes improved the understanding of the manufacturing process as well as the influence of the formulation factors on the quality attributes of liposomes.