Fluoro-substituted polyaniline deeply incorporation with inert h-BN for interface improvement in anti-corrosion

Inert inorganic anti-corrosion fillers enjoy the advantages of stable performance, but most of them face the problems of poor compatibility and disability. Therefore, strategies about addressing the above problems need to be developed. Herein, based on interface enhancement strategy, one typical inert inorganic filler h-BN was armed with fluoro-substituted polyaniline (PFAN). To this end, diazotization reaction was utilized to introduce aniline group to h-BN, and emulsion polymerization was employed to grow the micro-size copolymer of aniline and 2fluoroaniline. Benefitting from the above interface enhancement attempt, the compatibility of h-BN with resin was enhanced, which was explained by the chemical armed PFAN participated in the curing process of epoxy. Moreover, the disability of h-BN was also improved owed to this interface armor. Therefore, combining the fully developed barrier properties of h-BN with passivate ability of PFAN, the coating containing a small addition amount (0.9 wt%) of the composite fillers to epoxy coatings significantly improved their long-term corrosion resistance, which was confirmed by the EIS result that its low frequency impedance value was maintained above 10 10 and was about 10 3 times larger than that of pure EP coating after being immersed in 3.5 wt% NaCl solution for 120 days.