Development of a novel supervisory controller on a parallel-hybrid powertrain for small unmanned aerial systems

Purpose A hybrid-electric unmanned aerial vehicle (HE-UAV) model has been developed to address the problem of low endurance of a small electric UAV. Electric-powered UAVs are not capable of achieving a high range and endurance due to the low energy density of its batteries. Alternatively, conventional UAVs (cUAVs) using fuel with an internal combustion engine (ICE) produces more noise and thermal signatures which is undesirable, especially if the air vehicle is required to patrol at low altitudes and remain undetected by ground patrols. This paper aims to investigate the impact of implementing hybrid propulsion technology to improve on the endurance of the UAV (based on a 13.6 kg UAV). Design/methodology/approach A HE-UAV model is developed to analyze the fuel consumption of the UAV for given mission profiles which were then compared to a cUAV. Although, this UAV size was used as reference case study, it can potentially be used to analyze the fuel consumption of any fixed wing UAV of similar take-off weight. The model was developed in a Matlab-Simulink environment using Simulink built-in functionalities, including all the subsystem of the hybrid powertrain. That is, the ICE, electric motor, battery, DC-DC converter, fuel system and propeller system as well as the aerodynamic system of the UAV. In addition, a ruled-based supervisory controlled strategy was implemented to characterize the split between the two propulsive components (ICE and electric motor) during the UAV mission. Finally, an electrification scheme was implemented to account for the hybridization of the UAV during certain stages of flight. The electrification scheme was then varied by changing the time duration of the UAV during certain stages of flight. Findings Based on simulation, it was observed a HE-UAV could achieve a fuel saving of 33% compared to the cUAV. A validation study showed a predicted improved fuel consumption of 9.5% for the Aerosonde UAV. Originality/value The novelty of this work comes with the implementation of a rule-based supervisory controller to characterize the split between the two propulsive components during the UAV mission. Also, the model was created by considering steady flight during cruise, but not during the climb and descend segment of the mission.