Development and characterization of impact resistant fabric with better comfort for motorbike riders

Motorbikes are used for leisure and professional purpose. The abundant use of motorbikes gives rise to a high number of accidents resulting in serious injuries. The development of protective fabric for motorbike riders is the need of the day. This study aimed to develop an impact resistance comfortable fabric for motorbike riders. The high-performance fibers in different ratios were used to develop high-performance yarns, then used to manufacture the impact-resistant fabric. Five different blends of ring-spun yarns with linear densities of 30/2 Tex and 25/2 Tex were produced by using Kevlar, polyester, nylon, elastane, and cotton fibers. Z twill weave fabric was made on a rapier loom from these yarns. Moreover, the warp yarn was vat-dyed before preparing the fabric from it. The impact cut resistance and abrasion resistance of fabrics were tested. The results showed that the fabric developed from a yarn count of 25/2 Tex with 19% Kevlar, 17% polyester, 9% Nylon, 47% cotton, and 8% elastane fibers has excellent abrasion and cut resistance with the highest tear and tensile strength among all other fabric samples.