Towards Low Cost and Sustainable Thin Film Thermoelectric Devices Based on Quaternary Chalcogenides

A major challenge in thermoelectrics (TEs) is developing devices made of sustainable, abundant, and non-toxic materials. Furthermore, the technological drive toward low sizes makes crucial the study of nano and micro configurations. In this work, thin film TE devices based on p-type Cu2+xZn1-xSnS4 and Cu2+xZn1-xSnSe4, and n-type AlyZn1-yO are fabricated by physical vapor deposition. The kesterite phases show good purity and promising TE power factor, likely enhanced by the copper-zinc order-disorder transition. Thin film generators in planar configuration are assembled by a sequential deposition of the p-type, n-type, and contact materials. The power per unit planar area reaches 153 and 279 nW cm(-2) for the sulphur- and selenium-based generators, respectively. These values significantly outperform any other literature attempt based on sustainable and low-cost thin films. Furthermore, if compared with traditional TEs often made of scarce and toxic materials, these devices offer a cost reduction above 80%. This allows reaching comparable values of power density per unit material cost, representing a first real step toward the development of sustainable and non-toxic thin film TE devices. These can find applications in micro energy harvesters, microelectronics coolers, and temperature controllers for wearables, medical appliances, and sensors for the internet of things.