High operating temperature (HOT) midwave infrared (MWIR) 6 µm pitch camera core performance and maturity

Thomas Shafer, Ramon Torres-Valladolid, Robert Burford, Thomas Buerger, Graham Averitt, Mark Skokan, Matt Babyak,Christopher Martin, Doug VanDover, Tony Ragucci

Infrared Technology and Applications XLVIII(2022)

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Abstract
Leonardo DRS (DRS) has developed High Operating Temperature (HOT) HgCdTe detector material, small-pitch focal plane arrays and ultra-compact Dewar/cooler assemblies. These breakthrough technologies arc integrated into a high-definition version of our micro camera core. This report provides an update on the performance, reliability and maturity of the HexaBlu (R) 1280 x 960, 6 mu m pitch midwave camera core. The HexaBlu (R) weighs <0.65 lbs., displaces <80 cm(3), and achieves a Noise Equivalent Temperature Difference (NETD) of 27 mK at f/2.62 with full well at a 335 K scene. This sensitivity is complemented by a Modulation Transfer Function (MTF) within 2% of theoretical for DRS's detector architecture. Together, low NETD and high MTF enable sharp long-range imagery. The Camera Core dissipates 4.5 W and achieves cooldown in similar to 2.5 minutes at 25 degrees C, while providing onboard non-uniformity correction and bad pixel replacement. DRS predicts a mean time between failure >23,900 hours in an environment cycling between 15 degrees C and 64 degrees C. In ongoing accelerated life testing, the cooler has averaged over 26,700 failure free hours in a 72 hour thermal cycle, and the Dewar has averaged 100,000 failure free hours at >= 70 degrees C ambient. Now in limited rate production, the HexaBlu (R) leverages 95% design commonality with the Dewar/cooler assembly in fielded systems.
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Key words
High Operating Temperature,HgCdTe,Small Pitch,Midwave Infrared,Dewar,Cooler,HexaBlu (R) Camera Core,High Definition,Reliability,NETD,MTF,MTBF,Accelerated Life Test
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