Toward Predictive Chemical Deformulation Enabled by Deep Generative Neural Networks

The design of chemical formulations is a challenging, high-dimensional problem. In typical formulations, tens of thousands of ingredients are available for use, yet only a tiny fraction end up in a given formulation. Deformulation, the problem of reverse engineering the precise amounts of each ingredient starting from just a list of ingredients, is similarly challenging but is a key capability for staying up-to-date with industry competitors. Here, we take advantage of a large, curated formulations dataset from CAS, a division of the American Chemical Society, which offers a consistent and highly structured representation of the formulations and the chemical identities of their components to show that a variational autoencoder neural network learns meaningful representations of formulations in various product classes such as antiperspirants and oral care. Furthermore, it can be used in conjunction with a two-step sampling algorithm to generate accurate ingredient amount suggestions for deformulation. Deformulation using a variational autoencoder produces estimates that are significantly more accurate than nearest neighbor methods, extrapolates better to formulations that are significantly different than previously seen formulations, and provides a way to leverage large datasets for industrially relevant capabilities.