Intelligent assembly assistance for hull structure construction based on optical projection

Purpose Marking and inspecting are key steps in hull structure construction. However, currently most marking and inspecting operations are still carried out manually, which leads to low assembly efficiency and quality. This paper aims to solve these problems through the application of digital technology: the optical projection and machine vision. Design/methodology/approach First, the assembly process model of hull construction is established in 3D design environment. Second, the process information is presented to workers in a virtual form through optical projector, which provides accurate guidance for the manual operation. On this basis, the workers can complete welding and assembly operations readily. Finally, the machine vision method is used to check the assembly results, which can decrease the subjective errors. Findings A rapid and accurate assembly positioning for hull structure construction is realized based on optical projection, which can avoid the pollution caused by the marking machine and the error caused by human. Originality/value This paper combines the advantages of optical projection and machine vision to the field of shipbuilding. The shortcomings of the traditional marking and inspection methods is effectively solved, which may provide a new way for enhancing the assembly efficiency and quality.