Feasibility investigation of rail monitoring by wheel-mounted acoustic emission technology using two-dimensional analytical contact acoustic nonlinearity model

In an attempt to analyze the feasibility of a rail monitoring scheme with a wheel-mounted acoustic emission measurement method, a two-dimensional analytical spring model was proposed to interpret the interactions between acoustic waves and stationary wheel-rail contact interfaces. The spring model represents the coupling strength of the interfaces with their stiffness. It accommodates the environmental information of contact stiffness and the acoustic source information, such as the feature frequency and the incident angle in the analysis of interface transmissibility. The fractal dimension of the interface is introduced into the spring model to interpret the effect of the axle load on the interface stiffness and the variation in transmissibility. Discrete Rayleigh integration is further combined to obtain the directivity of the interface and estimate the acoustic field intensity in the entire wheel. A wheel-rail contact rig was designed to simulate the actual contact conditions in a railway. Experimental data acquired from this test rig were utilized to validate the model, with regard to the interfacial stiffness in normal incidence and amplitudes of the transmitted waves in oblique incidence. After verifying the reliability of the model, the acoustic field intensity in the wheel was visualized under the assumed environmental conditions. Finally, a discussion is presented to determine a proper angular separation for the wheel-mounted sensor system, and substantiate the feasibility of the system.