Design strategies for antiviral coatings and surfaces: A review

The routine disinfection and sanitization of surfaces, objects, and textiles has become a time-consuming but necessary task for managing the COVID-19 pandemic. Nonetheless, the excessive use of sanitizers and disinfectants promotes the development of antibiotic-resistant microbes. Moreover, that improper disinfection could lead to more virus transfer, which leads to more viral mutations. Recently developed antiviral surface coatings can reduce the reliance on traditional disinfectants. These surfaces remain actively antimicrobial between periods of active cleaning of the surfaces, allowing a much more limited and optimized use of disinfectants. The novel nature of these surfaces has led, however, to many inconsistencies within the rapidly growing literature. Here we provide tools to guide the design and development of antimicrobial and antiviral surfaces and coatings. We describe how engineers can best choose testing options and propose new avenues for antiviral testing. After defining testing protocols, we summarize potential inorganic and organic materials able to serve as antiviral surfaces and present their antiviral mechanisms. We discuss the main limitations to their application, including issues related to toxicity, antimicrobial resistance, and environmental concerns. We propose solutions to counter these limitations and highlight how the context of specific use of an antiviral surface must guide material selection. Finally, we discuss how the use of coatings that combine multiple antimicrobial mechanisms can avoid the development of antibiotic resistance and improve the antiviral properties of these surfaces.