Polymer Blends and Polymer Nanocomposites for Photovoltaic (PV) Cells and an Investigation of the Material Deposition Techniques in PV Cell Fabrication

Polymer photovoltaics (PV) offer the advantage of low-cost, mass-produced, flexible PV films, but they generally suffer from a low-power conversion efficiency (PCE) compared to silicon. This paper studies ITO/PEDOT:PSS/bulk heterojunction/Al PV cells, where two different bulk heterojunction blends are researched: P3HT/PC61BM and PCDTBT/PC70BM. The addition of multiwall carbon nanotubes (CNT) is explored as a conductive network to accelerate the electron transport and extraction to the outer aluminium current collector while reducing the chance of charge recombinations. Several layer deposition techniques are investigated: spin coating and casting, as well as techniques that would induce transverse orientation of polymer grains, including inkjet printing, electrophoresis and the application of a transverse AC field during annealing. Transverse orientation techniques produced architectures that would facilitate charge transport without recombinations, but it is recommended to avoid such techniques for the deposition of conductive PEDOT:PSS and CNT layers as they create a high surface roughness that leads to short circuiting. The best performing PV cell is the ITO/PEDOT:PSS/PCDTBT/PC70BM/CNT/Al structure with a PCE of 11%.