Simulation-based performance analysis for future robust modular product architectures

The increased demand for customer-adapted product solutions shows an increasing trend of product variety, leading to an increased internal variety and therefore -costs. The concept of modularization provides apossible solution to this challenge by developing modular kits. Nevertheless, modularization methods to not lead to one individual modular kit, but to several alternatives. The decision of which alternative to implement can be crucial to the applying companys succes. During this decision-making both customer- and company perspectives need to be taken into account. This contribution is to present a simulation-based approach to support the decision making by using a model-based configuration system. Furthermore, as classical decision-making processes are based upon historical data, future aspects are usually not taken into account. In order to counteract this situation, this contribution intends to simulate as well future aspects impacting the modular product architecture. In this case, the simulation is used in order to evaluate the individual performances of a Design-for-Variety product architecture as opposed to a Design-for-Future-Robustness by applying this method to the example of customer-individual laser machines.