A design tool to estimate maximum acceptable manual arm forces for above-shoulder work

There is a need for design criteria for above-shoulder work to prevent shoulder fatigue and supraspinatus injuries. A tool is developed to estimate maximum acceptable manual arm forces for above-shoulder work based on 25th % female strength with adjustments for supraspinatus tendon impingement and shoulder fatigue. The tool equations are presented along with tables of maximum acceptable manual arm forces in 77 locations in the 3 D space above the shoulder that accommodates a 50th % female reach. The largest acceptable anterior force, 140.3 N, occurs at shoulder height, 0.5 m anterior to the shoulder. The largest acceptable superior force, 84.4 N, occurs at shoulder height, 0.1 m anterior and 0.2 m medial to the shoulder. The new tool provides design criteria for arm exertions at a higher level of detail than prior ergonomic tools, making it useful for engineers. Based on sensitivity analyses, the tool is robust to parameter assumptions. Practitioner summary: Above-shoulder work is associated with increased risk for shoulder fatigue and injuries. A new tool is developed that estimates maximum acceptable manual arm forces for work at or above shoulder height. The tool can be used to design acceptable above-shoulder work so that it can be accomplished by most workers.