Fluctuations in Chip Formation with Alterations in Cutting Conditions during Turning Operation using Aluminium 6061

Turning process is conducted on cylindrical job of material Aluminum 6061 for the extraction of chip in different cutting conditions. Cutting conditions variation is limited to alteration in feed rate and cutting speed. Macroscopic evaluation involved direct measurement of chip thickness via instrument of minimum precision 0.01mm.Chip thickness obtained implemented direct relation between with feed rate and partially direct relation at lower cutting speeds. This can be provided by shear forces involved along the shear plane angle.