Microstructure and Young’s modulus evolution during re-sintering of partially sintered alumina-zirconia composites (ATZ ceramics)

Partially and fully sintered alumina-zirconia composites (ATZ ceramics), with porosities decreasing from 53.5 to 1 %, have been prepared by uniaxial pressing and firing at 1000–1500 °C and characterized by the Archimedes method and mercury intrusion porosimetry. Young’s modulus has been measured via the impulse excitation technique at room temperature, resulting in an almost exponential porosity dependence (which is unusual for partially sintered ceramics in which the microstructure is dominated by concave pore surfaces), and at elevated temperatures up to 1500 °C during heating and cooling, resulting in a temperature master curve with a low-temperature inflection point around 200 °C (accompanied by a damping maximum). Both results confirm previous findings for zirconia and are typical for zirconia-containing ceramics. When the original firing temperature is exceeded, sintering and densification continues, albeit with a temperature lag when the sintering activity (specific surface area) is reduced as a consequence of previous firing.