Design and fabrication of UN composites: From first principles to pellet production

In this study the composite UN-AlN, UN-Cr, UN-CrN and UN-AlN-CrN pellets were fabricated, and the advanced microstructure with different modes of interaction between the phases was obtained. The dopants for this study were selected based on the results of the ab-initio modeling calculations, that identified the AlN phase as insoluble and CrN and Cr as soluble in the UN matrix. This method allowed to investigate the possibility of improving the corrosion resistance of UN by protecting the grain boundaries with insoluble AlN and by hindering the diffusion of oxygen through the bulk by adding soluble CrN and Cr. The UN powder was produced by hydriding-nitriding method and mixed with the AlN, CrN and Cr powders. High density (>90 %TD) composite pellets were sintered by Spark Plasma Sintering (SPS). The microstructure of the pellets was analysed using SEM coupled with EDS. The phase purity was determined by XRD. For the first time the presence of the ternary U2CrN3 phase was observed in the composite pellets containing Cr and CrN dopants. The results obtained in this study allowed to assess the methodology for fabrication of the UN composites with controlled microstructure.