The Investigation on the Flow Distortion Effect of Header to Guarantee the Measurement Accuracy of the Ultrasonic Gas Flowmeter

Featured Application This study investigated the flow distortion effect of the header on the measurement accuracy of the ultrasonic gas flowmeter by experiments and CFD, and the physical mechanism of characteristic parameters on measurement accuracy was explored. The quantification of the flow distortion effect on the measurement accuracy of the ultrasonic gas flowmeter downstream of the header is important but an area that has been of less concern in the research. By experiments and computational fluid dynamics (CFD), the influence of flow field distortion was studied. Experimental results under three different installation conditions showed that when there was flow field distortion downstream of the header, the measurement results of the gas ultrasonic flowmeter were 1% higher than those when there was no distortion, while a flow conditioner could effectively eliminate flow field distortion. Based on the experimental tests, the flow field distribution was analyzed with CFD, which showed that the flow field distortion effect generated by the header had a significant influence on the parameter of nonconforming Profile factor, while the parameters of Symmetry and Cross-flow could be obviously eliminated by the double-cross-section designing.