Automatic ultrasound scanning robotic system with optical waveguide-based force measurement

Purpose The three-dimensional (3D) ultrasound (US) imaging realized by continuous scanning of a region is of great value for medical diagnosis and robot-assisted needle insertion. During scanning, the contact force and posture between the probe and skin of the patient are crucial factors that determine the quality of US imaging. We propose a robotic system for automatic scanning of curved surfaces with a stable contact force and vertical contact posture (the probe is parallel to the normal of the surface at the contact point). Methods A 6-DOF robotic arm is used to hold and drive a two-dimensional (2D) US probe to complete automatic scanning. Further, a path-planning strategy is proposed to generate the scan path covering the selected area automatically. We also developed a novel force-measuring device based on optical waveguides to measure the distributed contact force and contact posture. Based on the measured force and posture, the robotic arm automatically adjusts the position and orientation of the probe and maintains a stable contact force and vertical contact posture at each scan point. Results The novel force-measuring device is easy to fabricate, integrates with the probe and has the capacity of measuring the force distributed on the contact surface and estimating the contact posture. The experimental results of automatic scanning of a US phantom and parts of the human body demonstrate that the proposed system performs well in automatically scanning curved surfaces, maintaining a stable contact force and vertical contact posture and producing a good quality 3D US volume. Conclusion An automatic US scanning robotic system with an optical waveguide-based force-measuring device was developed and tested successfully. Experimental results demonstrated the feasibility of the proposed system to scan the human body.