Strengthening of steel decks for cable-stayed bridge using ultra-high performance concrete: A case study

Fatigue cracking induced by vehicle load is a prevalent problem in orthotropic steel decks. In addition, pavement debonding in steel bridge decks is another familiar issue resulting from low slip resistance in the faying surface between the steel and asphalt concrete. The present study proposed a strengthening method that uses ultra-high performance concrete to stiffen a repeatedly maintained cable-stayed bridge in order to help address these two problems. The existing issues of the real bridge and the corresponding causes were investigated. Following this, an ultra-high performance concrete paving system was designed to improve the stiffness of the orthotropic steel decks. For this paving system, a 45-mm ultra-high performance concrete layer was connected to the deck by welded shear studs. The local stresses at the typical vulnerable fatigue cracking points were determined by means of a finite element model and of a field loading test to evaluate the strengthening effect. The results showed that this strengthening method can prevent the propagation of fatigue cracks. The local stresses of the U-ribs and diaphragms were reduced by 45.4% and 40.0%, respectively. The repaired bridge has sufficient resistance against fatigue cracking based on the in situ observations.