Chapter 2 Hydroxyapatite Production by an Intensification Process

Hydroxyapatite (HAP) is a worthwhile compound for its biomedical applications. Nanoparticles (NPs) and nanostructured HAP scaffolds promote and intensify the interaction between artificial material and natural bone due to their high surface/volume ratio. In this chapter, first, the technique for the production of HPA nanoparticles smaller than 100 nm is addressed. It consists of the use of a rotating disk reactor to optimize the reaction-precipitation process. The centrifugal force dispersed into the liquid layer over the disk surface enables the attainment of micromixing conditions between the reagents and maximizes the reaction rate as a consequence. The reaction between calcium chloride and ammonium phosphate in the presence of ammonium hydroxide was adopted. NPs minimum size, equal to 78 μm, was obtained using a rotational velocity of 147 rad/s and feeding points of reagents 3 cm from the disk center. A computational fluid dynamics (CFD) model of the liquid layer was specifically developed for the interpretation of the obtained experimental results on the production of pure HAP. In the second part of the chapter, the feasibility of producing Mg doped hydroxyapatite (Mg-HAP) by adding MgCl2 and using the same technique is reported. Satisfactory results were obtained: nanoparticles were between 50 and 70 μm in size and Mg/Ca molar ratio was equal to 0.06, according to the composition target.