Exploring Different Synthesis Parameters For The Preparation Of Metal-Nitrogen-Carbon Type Oxygen Reduction Catalysts

The influence of various synthesis conditions of a metal-nitrogen-carbon (M-N/C) catalyst material on oxygen reduction reaction (ORR) kinetics is discussed. Seven M-N/C catalysts based on cobalt are obtained by changing various synthesis conditions, such as the mixing environment, pyrolysis gas, and post-treatment. The ORR activity and stability measurements are performed using the classical three-electrode configuration in a 0.1 M HClO4 solution. The most active and stable ORR catalyst proves to be the material obtained by mixing a cobalt salt, 2,2'-bipyridine, and a high surface area silicon carbide derived carbon together in water and pyrolyzing the mixture in argon. In a fuel cell test, however, a maximum power density value of 135 mW cm(-2) is achieved with the catalyst mixed together in a planetary ball-mill at a low catalyst loading of 1.0 +/- 0.1 mg cm(-2) and at a test cell temperature of 60 degrees C despite of the fact that preparing the catalyst via dry ball-milling reduces the surface area of the material roughly 40% more than in the case of using a solution-based method. Consequently, mixing the catalyst precursors together without any additional chemicals in a planetary ball-mill instead of in a solution appears to be the most promising choice. (c) 2020 The Author(s). Published on behalf of The Electrochemical Society by IOP Publishing Limited. This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 License (CC BY, http://creativecommons.org/licenses/by/4.0/), which permits unrestricted reuse of the work in any medium, provided the original work is properly cited.