Coupled Electromagnetic-Thermal Optimization Of A Separate-Stator Modular Machine With Biased Flux

A separate-stator modular machine with biased flux is proposed in this paper. In this machine, the windings and the permanent magnets are located in two separate parts of the stator, which favors the heat dissipation and magnetic saturation reduction of the machine. With the specially designed stator structure, a biased flux can be introduced to flexibly regulate the excitation field by injecting a zero-sequence current into the phase windings, so that a wide operation speed range can be achieved. Moreover, a modular structure is adopted to simplify the automated manufacture assembly. In this paper, the machine configuration and the working principle are first illustrated. The effect of the design parameters on its torque capability is then investigated. A coupled electromagnetic-thermal optimization method based on the genetic algorithm and finite-element method is proposed to improve the torque performance of the machine.