On the thermal stability and grain boundary segregation in nanocrystalline PtAu alloys

Grain boundary (GB) solute segregation has been proposed as a new mechanism to stabilize nanocrystalline (NC) metals. In this study, we investigate the thermal stability and GB solute segregation in a noble metal alloy system (Pt–Au). Thermal stability of the Pt.90Au.10 alloy system was evaluated by annealing a thin film (∼20 nm in thickness) at 500°C and 700°C as well as a thick film (∼2 µm in thickness) at a temperature range from 200°C to 700°C. The remarkable stability of the Pt.90Au.10 alloy system was demonstrated by comparing its thermal stability to that of pure Pt films processed under identical conditions. Although presence of voids in the GBs may contribute to thermal stability, the enhanced thermal stability of the Pt.90Au.10 alloy is mainly attributed to preferential Au segregation to GBs in the alloy film, which is revealed by aberration-corrected scanning transmission electron microscopy. Our results show that Au segregation to GBs is heterogeneous, with variation in solute content between different GBs as well as non-uniformity along individual GBs. The heterogeneity is dependent on the annealing temperature and is less pronounced at a higher processing temperatures (e.g., 700°C). By using the noble Pt–Au system, which avoids oxidation and impurities, this study validates the mechanism of GB solute segregation and provides further understanding of the thermodynamics and kinetics underlying NC stabilization.