Personalized Single-Cell Encapsulation Using E-Jet 3D Printing with AC-Pulsed Modulation

With the growing therapeutic importance of cell microcarriers, there has been a rise in the need to develop technologies that facilitate efficient microencapsulation of cells, currently limited by a lack of straightforward and low-cost strategies for single-cell isolation and printing. Thus, the aim of this study is to develop a gentle and cell-compatible electro-hydrodynamic jet 3D printing technique to facilitate the efficient microencapsulation of cells in hydrogel microspheres, and investigate the effects of parameters (flow rate, voltage frequency, nozzle diameter, working distance, and substrate velocity) on the printing process. Stable microspheres are obtained by regulating these parameters to balance various forces, with control of their diameters in the range of 100-600 mu m. The study demonstrates that under optimized conditions, the technique is able to successfully encapsulate cells within hydrogel microspheres with high viability over a wide range of diameters. This 3D printing technique expands the potential utility of microspheres into additional biological applications, such as cancer biology and drug screening. It can also be used as an effective platform for the production of tumor spheroids, generating multicellular spheroid models in vitro or for injectable cell delivery.