Effects of irradiation on the interface between U-Mo and zirconium diffusion barrier

Irradiated fuel plates were characterized by microscopy that focused on the interface between U–Mo and Zr. Before irradiation, there were three major sub-layers identified in the U–Mo/Zr interface, namely, UZr2, Mo2Zr, and U with low Mo. The typical total thickness of this U–Mo/Zr interaction is 2–3 μm. The UZr2 sub-layer formed during fuel plate fabrication remains stable after irradiation, without large bubbles/porosity accumulation. However, this sub-layer becomes increasingly discontinuous as burnup increases. The low-Mo sub-layer exhibits numerous sub-micron bubbles/porosity at low burnup. Larger, interconnected porosity in this sub-layer was observed in a medium-burnup fuel specimen. However, at higher burnup, regions with the extra-large bubbles/porosity (i.e., larger than 5 μm) were observed in the U-Mo fuel foil at least 5 μm away from the original location of this sub-layer. The mechanism for the formation of the extra-large bubbles/porosity is still unclear at this time. In general, the U–Mo/Zr interface in monolithic U–Mo fuels is relatively stable after irradiation. No large detrimental defects, such as large interfacial bubbles or cracks/delamination, were observed in the fuel plates characterized.