A heat-balance method for autoclave process of composite manufacturing
JOURNAL OF COMPOSITE MATERIALS(2019)
摘要
In composite manufacturing, large composite parts usually exhibit high heating gradients during the autoclave process, which may intensify the process-induced residual stresses and deformations. As the thermal behavior of molds is of crucial importance to the curing performance of composites, a heat-balance method is presented to reduce the heating rate on overheated areas of molds, thus providing a more homogeneous curing process. The method is based on a local-isolation structure installed under the mold plate, which is used to change the local heat transfer coefficient of the mold. In the local-isolation structure application, an optimization process combining numerical simulations with a greedy genetic algorithm is developed to find the optimal layout and geometry of local-isolation structure in molds. The optimization results suggest that more uniform heating condition and more synchronous curing process can be achieved with the optimal design of local-isolation structure. In the case of a typical mold for C spar component, the maximum temperature difference in the composite part is reduce by 45.69%, while the maximum difference in degree of cure is decreased at a rate of 40.16%.
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关键词
Process simulation,thermal optimization,autoclave,mold
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