Multi-Scale Modelling And Simulation Of Ca-Looping Cycle Process For Co2 Post-Combustion Capture

Abstract The present work focuses on one of the more promising new post-combustion technologies using calcium-based materials, known as the “Ca-looping cycle” process, which endeavors to scrub CO 2 from flue gases and syngases by using natural lime-based sorbents and which appears to potentially offer limited CO 2 capture costs. So, the major driving force is to improve overall efficiency, reduce the cost, and minimize adverse environmental impacts of post-combustion Ca-looping cycle CO 2 capture, as compared to more conventional technologies (e.g., amine-based solvent scrubbing). There is a large energy penalty with amine scrubbing, the closest to market technology. The main objective of this work is to develop a first principles model to simulate different natural sorbents looping cycle performance in a fixed bed reactor laboratory scale system. A rigorous non-linear dynamic model of the looping cycle process was developed in gPROMS, based on the multiscale concept. The multiscale modeling is an emerging technique, where the characteristic length for each phenomena that occurs is taken into consideration, leading to a set of submodels with different scale lengths. These submodels when coupled together allow the simulation of a macrosystem (Hangos and Cameron, 2001). After the identification of the characteristic dimensions involved in the models, the first step is the development of a single particle model, which takes into account the energy and material transport, undergoing reactions (carbonation and calcination) and structural changes inside the particle. The material and heat transport inside the particle take into account the structural changes. Detailed models of single particle undergoing cycles of calcination and carbonation are developed. An improved decay approach is introduced in the model for those sorbents exhibiting carbonation decay with the number of cycles. The experimental characterization of the samples gave vital information on the physicochemical changes occurring during testing that need to be described in the model in the carbonation decay function. The conversion decay does not only depend on the number of cycles, but also on the conditions of the previous cycles, temperature, pressure, gas phase composition and characteristics of the material used for the carbonation. Model parameters are estimated from experimental results obtained for different sorbents tested (Santos et al., 2012)(Pinheiro et al., 2016). Several simulations for different sorbents and operating conditions were performed and the model was validated with experimental data obtained in a fixed bed reactor. It was also important to ensure that the model is numerically stable within a large range of values.